My best selling whipped Shea Butter products do not do well in summer heat. I needed a way to continue shipping them in the summer because they are so popular. I did some research online to find out how other industries that ship perishables handle the challenges of hot weather. I Googled 'Shipping Chocolates in the Summer' and came across a very insightful piece on a chocolate discussion board.
Clay Gordon of the Chocolate Life, gives a detailed account on how he successfully ships his chocolates even to the hottest parts of the country in the middle of summer. His suggestions include the following:
1) Make sure to tape all the seams of the box.
All of them. This
helps keep hot air out and cool air in. Not just the top and bottom
center/long seams. You'll be taping the 4 edges and the two center
seams.
2) Line the box with bubble wrap that is covered in mylar on both sides.
This is what I use.
Use one long piece across one dimension of the box, cutting it long enough to make sure it overlaps at the top. Use two shorter pieces across the other two sides of the box, cut long enough so that they tuck
under the long piece.
If you are going to be putting a gel pack (or two) inside the box, I wrap what I am shipping in the mylar bubble wrap. What this does is add an extra layer of insulation. It keep what's inside cool and protects it from potential condensation from the gel pack.
3) Make sure to use a box that is large enough you don't have to stuff it. Dead air space is an excellent insulator - you don't want your items to be touching the insulation lining the inside of the box.
I use
cornstarch peanuts to maintain separation between what I am shipping and the insides of the box.
4) I also use one square of
kraft paper padding (sometimes split in two) inside the bubble wrap for extra cushioning and to absorb any moisture.
5) Make sure the product itself is cool. If it's stored at 54F it will take longer to get to melt point than if you ship it from 68-72F. When I was working with Vintage and selling Cluizel, we were shipping from 34F - it gave us an extra day; instead of 2-day we could do 3 and save the customer a lot of money. We also shipped in oversize boxes filled with peanuts with the product in the center of the box, and the product being shipped was wrapped in plastic bags to protect it from condensation.
6) Make sure whoever receives the shipment has a place where it can be received that is out of the sun.
7) Make sure to get "Perishable" stickers and it doesn't hurt to add "This End Up" and/or "Fragile" stickers, too. These are simple and effective ways to get the attention of whoever is handling your box that it deserves special handling.
For a complete version of this discussion check out
http://www.thechocolatelife.com/forum/topics/summer-shipping-tips-t...I hope you find this helpful.
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